Voltaic battery



Jan. 22, 1952 R. P. Ymcrlulpsol 2,583,063

` VOLTAIC BATTERY Filed July 9, 1945 2 Zfnc Carbon 4 A bsorben Pic/lara Percy Richardson.

BY a'e A TTOPNFY Patented Jan. 22, 1952 VAimxlication July 9, 1945, Serial No. 603,759 In Great Britain .lune 9,` 19444 section 1 rutile Law 690, August s, 194s Patent expires .l une 9, 1964 This invention relates of the layer type, that is to say batteriesl which are built up of a number of flat cells assembled in a pile. Various means are known of enclosing the several cells to prevent a bridge of electrolyte forming from one to another; they may be wrapped in insulating sheeting; or built in `insulating containers or Wrapped in elastic insulating wrappings which in part 'overlap their upper surface, or built in insulating containers which nestone within the other, in any of which constructions there must be an opening inthe 'wrapping or container through which contact is established from cell to cell; or the cells ina7 be built in metal containers formingthe negative electrodes, which also may nest one within the other.

In making a battery the assembled pile of cells is usually compressed between the anvils of a press, and while so compressed is bound with paper tape passed lengthwise around the pile across the bottom of the lowestcell and the face of the top one. There must rbe gaps in the press anvils for the tape to be'threaded through;

the threading' of it is tedious; the tape makes diif:

iicult the thorough carrying out of the suisse quent steps of waxing and sealing; it adds to the space occupied by the battery; and it may break, for it is inelastic, not of reliably uniform strength, and apt to deterioratev if it becomes damp.

The present invention substitutes thread for tape as a means of binding the compressed pile of cells, and niodiies the battery for the purpose of the thread binding so as to cbviate A'threading through the anvils and permit the thread to be so v:

disposed as hardly to increase the space occupied by the battery.

The invention is illustrated in the accompanying drawings in which Figures 1 and 2 are elevations at right angles of a compressed and thread-bound battery, parts being broken away in the latter view to show the interior construction of a cell.

Figure 3 is a plan of this battery,

Figure i is a perspective view of an end fitting for the battery,

Figures and 6 are perspective views of alternative constructions of end fitting.

Figure 7 is an enlarged det-ail of a part of the battery, parts being broken away to show the interior construction.

Figures Land 2 indicate a pile of any desired number of cells l, say fifteen, the middle cells not being fully drawn. Figure 2 indicates that the cells are built in cell containers 2, which are oi 3 claims. (ci. 1'36--11115 to electric dry batteries metal, usually zinc, and serve as the negative electrodes of the cells; this, however, is not essential to the invention. 'These containers are shown as rectangular with rounded corners as may be better seen from the similarly shaped end fitting seen in Figure 4; and also are shown as having a shoulder in their walls so that the external dimensions of the lower part of the container are as nearly asV may be the same as the internal dimensions of its upper part; but these features of construction, though preferred, are also not essential. rThe construction has the advantage that the containers nest one within the other. As may be seen from Figure 7 the positive electrode may be formed of a coating 3 of carbon upon the bottom of the zinc container,

preferably on its outer side. In each container is placed a bibulous layer 4 impregnated with electrolyte, and upon this a cake of depolarising mix 5.

Whatever the details of construction of the individual'cells the pile of them needs to be held in compression rmly enough to ensure good 'electrical contact of the cell elements over their whole area. To this end, as already stated, it is usual to place the pile in a press, and While 'it is under pressure to bind it with tape. For the vreasons already stated the battery of the present invention is bound with thread. Means are needed to hold the thread in place and to facilitate the binding operation. Y l In the construction-shown in Figures 1 to 3 the bottom cell container 5 is formed with small 'hooks 'l at it's rounded corners. The container may with advantage Vbe made of nsteel on account "of its greater strength. The top cellv I isc'losed by a steel dish 8 nesting in it, which may be of the form shown on a larger scale in Figure 4, that is to say it is a rectangular dish with rounded corners of the size and depth of the bottom part only of one of the cell containers I. rThis dish may carry a tongue 9 for the soldering on of a terminal wire. It is also formed with minute projections ID at the rounded corners of its edge, which serve to retain the thread in position. It may also have a coating of carbon so as to serve as a positive electrode for the top cell I. Thus the bottom cell container 6 and the steel dish 8 form stii end plates through which pressure is applied to the pile.

While the pile of cells is under pressure in the press a thread Il is wound about it from top to bottom, passing beneath the hooks 'I and over the top edge of the dish 8 just within the projections l0. For example the thread may be hitched or wound about one of the hooks 1, and the hook pinched upon it to secure it; then carried to the top of the pile, across the top and down to a second hook 'I as seen in Figure 1,

then along the long side of the bottom cell 6 beneath its shoulder, around the third hook 1, up to the top of the pile, across it, and down to the fourth hook 7 where it is made off and secured by closing the hook upon it.

It can be seen from the disposition of the thread that the anvils by which the pile is held compressed can be nearly of the full area of the cells, and yet not lie in the way of the winding. Also it is apparent from Figure 3 that the thread lying on the rounded corner of the pile, does not trespass beyond the rectangular space which the pile would in any case occupy.

After binding, the pile is encased to prevent ny possibility of electrolyte leaking out between he nested cell containers. For this purpose it may be dipped in paraffin wax or like insulating composition which forms a sheathing over all the joints between the cells. It will be apparent that any such composition will readily penetrate between the thread and the cell junctions, so that the junctions are completely sealed. The waxed pile may be further encased in a sleeve of rubber, polyvinyl chloride or like elastic plastic.

Alternatively the pile may be waxed and sheathed and the thread binding applied outside the sheathing.

It is apparent that the binding thread must encircle end plates, or parts of end plates, stiff enough to distribute the pressure of the binding over the whole cross-sectional area of the battery; but these pressure-distributing end plates need not be electrical components of the cell, nor need they take the form of the components 6 and 8 above described. v`

In lieu of the steel cell container 6 a steel plate I2 such as is shown in Figure 5 may be employed; and such a plate is appropriate for use with batteries the cells of which are not enclosed in -metal containers, but in containers or wrappings of insulating plastic. This is formed with hooks I3 at its corners, and with lugs I4 to assist in locating it beneath the bottom `cell I. A similar plate, inverted, may be used at the top of the pile in place of the dish 8. The bottom plate may have a perforation through which a lead may be soldered direct to the bottom cell container.

The half depth dish used at the top of the pile of Figures 1-3 may have the form shown in Figure 6, where instead of having projections such as I0, the corners of the ledge of the dish I5 have minute notches I6 in them to receive the thread.

There are other ways of binding the pile with thread. For example, the thread could encircle only the,thread retainers, being carried up and down along the same rounded edge of the pile, pressure being transmitted to the pile solely through the plates carrying the thread retainers.

It is preferable to employ a thread having slight elasticity; a linen or rame thread is suitable.

What I claim is:

1. A dry battery comprising a pile of layer type cells, each cell including a negative electrode in the `form of a metal container, the bottom container having hooks thereon, the cells of the pile being bound together by a binding of thread passing beneath said hooks and over the uppermost cell.

2. A dry battery comprising a pile of layer type cells, each cell including a negative electrode in the form of a metal container of internal dimenl sions at its mouth at least equal to the external dimensions of its lower part so that said electrodes nest one within the other, a metal dish nesting in and closing the uppermost container and formed with thread retainers, and a binding of thread around said pile of cells positioned by said thread retainers.

3. A dry battery comprising a pile of layer type cells, of rectangular form with rounded corners, rigid pressure-distributing plates at the ends of said pile, thread-engaging means upon said plates,.and a binding of thread surrounding the pile lengthwise positively positioned by said thread-engaging means and holding the cells ilrmly together, the parts of said binding running lengthwise of the pile lying within the rectangular space that would be enclosed by prolongation of the straight sides of the cells.

RICHARD PERCY RICHARDSON.

REFERENCES CITED The'following references are of record in the file of this patent:

UNITED STATES PATENTS Number Name Date 1,340,222 Graamans May 18, 1920 1,415,804 Crissey May 9, 1922 1,916,709 Zimmerman July 4, 1933 2,193,781 Smith Mar. 12, 1940 FOREIGN PATENTS Number Country Date 482,363 Great Britain Mar. 24, 1938 569,552 France Jan. 8, 1924 

